GNI Heavy-Duty, High-speed, Online and Offline Simplex and Duplex Sheet
Cutters are and ideal choice for paper mills throughout the world today.
To User-mills GNI means their full money-worth, while for the competitors
GNI is the name to reckon with, in the world of sheet cutting.
To achieve perfectly square cut, maximum sheet production with minimum
most-tolerances on cut sheets, GNI offer SHEET CUTTERS to handle 40-1200
GSM range of paper and board with suitable number of unwind stands. The
unwind stands are built, keeping easy access and convenience of operator
in mind. Mills can use up to 1 to16 reels at a time, depending on of
course gram mage of paper to be handled.
An extra conveyor replaces conventional over-lapping method and takes good
care of sheet collection process. The salient feature of GNI SHEET CUTTERS
is the provision of Micro-screw adjustment for effortless and silk-smooth
sliding of entire cutting bed head for most efficient cross cutting
operations, to ensure absolutely square-cut end product.
A well designed and precision engineered rubber grooved ( Manual /
Pneumatic operated ) pressure roll provides perfect gripping of the
moving web, for its smooth onward movement to the cutting head. Also, a
perfectly engineered and critically located wooden grip roll with wooden
strips in segment formation duly mounted on a steel roll ensures perfect
anti-creasing action for a smooth entry into the cutting head.
GNI ON-LINE sheet cutters are eminently suited, particularly for papers of
100 GSM and above. GNI recommends OFF-LINE sheet cutters for handling
light grades of web below 100 GSM.
Technical
Specifications |
Type of Sheet Cutter
|
Simplex or Duplex |
Unwind reel width |
In and up to 4500mm |
Max. dia. of unwind reel stand |
Usually 1200mm but up to 2000mm on demand. It includes Manually /
Pneumatically operated brakes section. |
Designed Cutting speed (depending on length) |
upto 175 sheets/minute. |
Cutting length range |
300 to 1650mm ( or as required) |
Choice of drive motor |
AC, DC, Eddy current |
GSM range |
20 to 1200 GSM (papers to heavy boards) |
Slitting arrangement |
Side trimming, Center-Slitting or as required. (Manually or
Pneumatically operated with heavy duty sliding arrangement on wrack
and pinion for individual positioning of slitting knife system. |
Cutting accuracy |
+/- 1mm Generally |
Sheet length adjustment
|
Conveniently through Synchronized variable frequency drives and
motors / P.I.V Gear boxes / Taper cone pulleys attachments. |
|
Salient
Features |
Heavy duty CI main body frame to ensure sturdiness and silent
operation.
Dynamically balanced rotary cutting head, for silk smooth,
super-fast sheet cutting with hardened and mirror ground fly and dead
knives of AISI-D3 alloy steel edge.
Dynamically balanced, seamless pipe rollers of heavy wall
thickness for smooth and high-speed movement of paper.
Slitting station equipped with Manual / Pneumatic operated Top
and Bottom circular shear slitting knives, made from AISI-52100 alloy
steel, heat treated to 58-60 HRC, for side trimming, centre-slitting and
other operations.
Mechanical or motorized (hydraulic option also available)
lay-bouy table, to collect sheets to ice block perfection, for further
packing operations.
A well designed, maintenance free conveyor system with nylon
sandwich endless belts, making sheet cutting process a pleasure.
Sheet cutters are provided with safety guards and operating
platforms wherever necessary.
Mechanical or pneumatic clutch arrangement can be provided on
(fly knife holder) main cutting head to engage or disengage the cutting
head, while sheet cutting is in progress or at the time of setting up of
knives.
Sheet overlapping process especially for low GSM grades of
paper, by the provision of additional conveyor section.
Option for accurately adjusting sheet lengths by Synchro drives
and motors / PIV gearboxes/ Taper cone pulley arrangement.
GNI heavy duty sheet cutter has the capability to handle a wide
spectrum of webs ranging from light to heavy GSM i.e 20-1200 GSM. While
handling light grammages of paper, its is effortlessly possible to use
many unwind stands at a time, to maximize sheet production.
For Solutions to intricate sheet cutting problems, click here to contact us.
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